Filling & Capping Solution

Manually filling multiple AIO vapes, pod systems and 510-thread cartridges is slow, time-consuming and costly. XH Devices helps you mass-fill and cap your products easily and at scale — with flexible, customizable, precision-engineered hardware.

Expanding Technology

Seamless Scalable Technology

Explore a wide range of scalable filling and capping solutions designed to meet your needs. Our advanced technology seamlessly combines precision and efficiency, offering everything from manual filling options to fully automated systems.

At XH Devices, we deliver customized solutions that align perfectly with your business requirements — whether you're shipping 5,000 units per month or 5,000 units per hour.

  • Custom-fit trays
  • Manual to fully automated
  • Single-press capping
  • 1% fill accuracy
improve efficiency

Enhance Your Operations With the Right Tray

01 · The Tray

Meticulously engineered

Our precision-engineered, custom-made trays allow your team to align up to 50 mouthpieces effortlessly — perfect for mass-filling and capping vapes and cartridges. Designed specifically for XH hardware, these trays enhance the precision and efficiency of your production line.

  • 50-unit alignment grid for batch operations
  • Compatible with all XH AIO and 510 cartridge formats
  • Anodized aluminum base, machined to ±0.05 mm tolerance
02 · Preloaded

Preloaded & Ready to Fill

Boost your production line with XH Devices' ready-to-use hardware. Preloaded in sets of 50, our products are conveniently designed to fit directly into trays — eliminating the need for individual placement. This efficient solution saves time and labor, optimizing productivity throughout your operation.

  • 50-unit pre-aligned packs ship factory-ready
  • Drop-in compatibility — no manual loading
  • Reduces setup time by an average of 78%
03 · The Press

Single-Press Perfection

Cap 50 units simultaneously with one press. This innovative system speeds up the process while reducing the risk of leaks by ensuring a quick and secure seal across the entire tray.

  • One-stroke capping for full 50-unit tray
  • Calibrated downforce prevents oil seepage
  • Operator-safe with two-handed press lock
04 · Removal

Good to Go

Effortlessly remove all filled and capped cartridges or disposable vapes simultaneously. This method saves time and eliminates the need to unload vapes individually, so your tray is ready for the next batch.

  • Mass-release mechanism unloads in one motion
  • Foam-cradle ensures product integrity in transit
  • Tray cycles back to fill stage in under 30 seconds
Production Output · Benchmarks

operational Savings

5×

FASTER

Full-Automation

  • Speed and efficiency
  • Consistent output 24/7
  • Maximum flexibility
  • Lowest unit-labor cost
VS
3×

FASTER

Semi-Automation

  • Process consistency
  • Operator flexibility
  • Reduced labor costs
  • Quick setup & changeover
1800

PCS/Hr

Per Operator

  • Highest output per operator
  • Optimal results, every cycle
  • Precise fill accuracy: ± 1%
  • Lowest cost per unit
05 · The Machine

Semi-Automatic Filling Machine

Semi-Automatic stands out as a smart and precise filling machine designed for optimal performance. Its oil pipes come with a heating function, ensuring a remarkable 1% accuracy and user-friendly operation.

The barrel injection pump allows for manual temperature adjustment, maintaining the oil temperature in the pipes between 60–80 °C for optimal control. With a high-definition 7-inch touch screen, the machine offers an intuitive and clear interface — and its high-precision syringes and versatile needles cater to a wide range of products.

Fill Accuracy

± 1 %

Heating Range

60 – 80 °C

Throughput

1.8k pcs/h
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